EPS (Expanded Polystyrene) shape moulding machine is a type of equipment used in the manufacturing process of EPS foam products. EPS foam, also known as Styrofoam, is a lightweight and versatile material widely used for insulation, packaging, and construction applications.
The shape moulding machine is specifically designed to produce various shapes and sizes of EPS foam products, such as blocks, sheets, panels, and custom molded products. It uses steam and pressure to expand and mold the EPS beads into the desired shape.
Pre-expansion: The process begins with the pre-expansion of EPS beads. The beads are fed into a pre-expander, where they are exposed to steam and heat. The heat causes the beads to expand and fuse together, forming expanded beads with low density.
Aging: The expanded beads are then transferred to an aging silo, where they are allowed to cool and stabilize for a certain period. This aging process helps to improve the performance and consistency of the EPS foam.
Molding: The aged beads are then fed into the shape moulding machine. The machine consists of a mold cavity in the desired shape and size of the finished product. The beads are evenly distributed within the mold cavity.
Steam and pressure application: Once the mold is filled with the expanded beads, steam is injected into the mold cavity. The steam causes the beads to further expand and fuse together, conforming to the shape of the mold.
Cooling and demolding: After the desired molding time, the steam supply is stopped, and the mold is cooled using either water or air. The cooling process solidifies the expanded beads into a solid foam shape. Once cooled, the mold opens, and the finished product is ejected.
EPS shape moulding machines are available in different sizes and configurations to accommodate various production capacities and product requirements.
Main features:
This machine has many improvements copared to the basic type machine and the features are as follows: Mechanical Structure :
a.using 16/25mm welded steel plate,greatly improve the strength of steel and equipment .
b.after tempering prevent form deformation.
c.after sand-blasting ,greatly improve corrosion performance and service life of the equipment
d.after sand-blasting,anti-rust spray zinc -rich primer,rust greatly improve eq- pment performance and service life.
Steam System :
Flow control valve and Japan with large pressure sensor controled so that the heating accuracy ,precise pressure is reached 20% reduction in energy con- sumption .
Cooling System :
Vertical vacuum barrel ,with a vacuum cooling spray device ,vacuum pump outlet installed water-gass separator,greatly improving the efficiency of the vacuum.
Sewage System:
Outfall 6-inch diameter pipeline,while increasing solid outlet shift mode,greatly improve Drainage rate. Feed System:
There is pressure,vacuum filling mode,and is equipped with double rotating reel.
Control System:
a.adopts PLC(Mitsubishi)and HMI(WEINVIEW) making operation easy
b.stroke is adjusted by the encoder controlled through the HMI settings , easy adjustment and high accuracy
